If the mixed material starts to get warm, that’s your last warning the curing reaction is starting to take place and you need to get the epoxy poured onto your surface ASAP. deep. Keep in mind, every project is unique. If the mixed epoxy starts to heat up in your mixing bucket, apply immediately. t’s an unconventional approach, that can be a little time consuming, but buffing and polishing can be a useful technique to remove small surface imperfections while rejuvenating the original high gloss finish of the epoxy coating or to knock back the high gloss look to more of a mat or satin finish. I don't know how you make that determination. When in doubt, small scale testing is always a good idea. Now Mr. Power Mixer. Detailed instructions accompany your purchase to help you get great results: After you place your order you'll receive a detailed user guide (if you've opted out of seller communications just shoot us a note and we'll send to you). The maximum coating thickness of MAS Table Top is 1/8” – 1/4” per pour, but deeper coatings can be achieved by step pouring multiple layers. Derek: Pass me the stick please. While much of the industry will tell you their 100% solids epoxy products contains zero VOC, there could still be trace amounts of VOC present in any epoxy system. A good comparison is the color difference of wet vs dry wood, although the extent of the color change can vary based on wood type. When in doubt, run a small scale test to ensure you’re happy with the saturated color. ArtResin – The Artists’ Choice. Most acrylics are also epoxy compatible. When warm, it’s thinner and sets faster. For the best experience on our site, be sure to turn on Javascript in your browser. Most more simple systems such as like one-to-one systems two-to-one, if you mix it too fast, let's say like a power drill, if you were to [power drill whirs], you're going to whip a ton of air into that and it's going to take a while for those bubbles to release to the surface. Zap 30-minute Z-poxy, 8 oz. Rewards Program Mixing is a very huge part of this to make sure everything reacts correctly. Mica Powder is. Small molds can be poured in single layers up to 2 in. Differences in viscosity can also lead to variations in how much waste is being lost after every pour. Be careful not to not over heat, scorch or burn the epoxy. What is the working time for MAS Tabletop Pro? My people, woodworkers, are pretty thrifty and they're looking and they say, "Well, we can't throw that thing away." Keep in mind, not all urethanes are created equal and every project is unique. Your order will come with a return form with convenient instructions, or you may send your returns directly to Returns Department, Rockler Woodworking and Hardware, 4365 Willow Drive, Medina, MN 55340. Rob: Do you need to be worried about getting bubbles in it or anything at this point in time? Is MAS Tabletop Pro FDA Approved food safe? The max thickness MAS Table Top Pro should be applied is 1/8-1/4” per layer. Rob: Then I can test it to see if it's tacky. Okay. The thicker the pour of resin, the more care that needs to be taken to get rid of the heat, even in resins designed for deep pours. For reference, a low VOC house paint may contain up to 50 g/L VOC and other VOC-exempt solvents. When warm, it’s thinner and sets faster. In this demonstration you'll learn about three specialty epoxies that can be used for a variety of projects. MAS Table Top Pro ,MAS Penetrating Epoxy Sealer and MAS Deep Pour. Lots of people are really engaged in this new technique. Sand as needed and clean off sanding debris. Again, mass and temperature-sensitive. Keep in mind, every project is unique. Best practice is to start with epoxy, and then overcoat with polyurethane. Marine grade polyurethane varnishes, with UV protection additives, offer improved UV stability and abrasion resistance over “off the shelf” spar varnishes available at hardware stores like Home Depot or Lowes. Lastly, translucent dyes such as Transtint and Piñata Colors are also compatible with epoxy. 99 Each. It should be noted, pigmented epoxy may be somewhat more UV resistant than unfilled epoxy, but should still be protected with a UV resistant coating for outdoor use. Oil, wax, flecks of dust, sap, moisture, etc., even in small amounts, can cause surface imperfections in the coating. The being said, the most likely culprit is simple mixing errors compounded over time, or manufacturer’s defects in graduated mixing cups. It's very dense, so a little bit goes a long way just like other mica powders. Cured material cannot be removed with solvents. Our facilities will be closed from 12/31-1/7 so employees can spend time with their families. Scuff sand with 80-120 grit and solvent wipe with a clean cotton rag a little denatured alcohol before applying the epoxy. For the best experience on our site, be sure to turn on Javascript in your browser. Whereas with the Deep Pour System, it is so low on viscosity that when you're mixing it up, it has the consistency of water basically. Since we did the two-pour method, one just has resin and one just has hardener, we could clean them out with denatured alcohol and reuse them. Is there any prep work needed before pouring epoxy? What is the working time for MAS Deep Pour epoxy resin. That being said, 10-15 minutes is all it should take to carefully mix and pour. MAS Deep Pour has a hardness rating of 82 Shore D, and is resistant to scuffing and scratching under normal wear and tear conditions. Video: Mixing and Pouring Deep Pour Epoxy - Video Transcript Temperature:  Working in a shop or with material below 70F will cause the mixed epoxy to become too thick to properly release air and self level. That being said, every project is unique. Using the recommended mix ratio is VERY important when using epoxy. Rob: That's awesome. Exceeding max mixing quantity could cause MAS Table Top to generate excess heat, exotherm, smoke and then cure quickly inside your mixing bucket. Fill the spot and let it fully cure, then lightly sand the entire surface and apply another coat to level it out. Rob: Wow. Next day cut a tic-tac-toe image into the epoxy with a shop knife. To fix surface imperfections, let the epoxy surface cure to the point of sandability (typically 8-12 hrs), then lightly sand trouble spots with 120-220 grit sand paper. Derek: The Penetrating Epoxy Sealer. Derek: The torch, that'll eliminate any surface bubbles. My past experience, I just usually toss them. This can also be done with clear super glue for a quicker fix on small imperfections such as fish eyes. Can I stir it with a popsicle stick? The thin epoxy is not very thixotropic and will tend to sag, drip and run and you will need to coat the hull with 5 to 6 layers (2-3 more than with thick epoxies). However, thicker coats and castings of Table Top Pro can be achieved by step pouring multiple layers. MAS Deep Pour Epoxy is specifically designed for molding, encapsulating and creating deep pour castings, such as those used on live edge river tables and ocean tables. What works well for one person, might not be the best approach for another. Not the other way around. 48 hrs should be sufficient time to allow the epoxy the cure prior to machining, but if you find that you’re gumming up our sandpaper or bits, just wait another day. Derek: Again, just to be safe and not be able to get epoxy all over the place, you want to usually just put it in very slowly and then slowly start, and make sure you're really working around the edges and on the bottom. Easy to apply, remove and leaves the underside coating clean and ideally eliminates the need to touch up and recoat. As a general rule, anything that will burn you (hot pans, boiling water kettle, etc.) The mica powders, you don't really get a very flat color with those. Only mix up what you intend to immediately use. Use caution for very large pours. It’s less common, but in addition to developing a rash from skin contact, severely sensitized individuals can also have an allergic reaction to vapors from the epoxy resin and hardener. Derek is going to teach me how to do it. We typically recommend using a water-based stain under the epoxy clear coat. A 1.3 gallon kit (1 gallon of resin and a 0.3 gallons of hardener) should yield about 300 cubic inches. It cures slowly to a clear, glass-like finish that resists scratching and yellowing. Mix ratio:  Double check the proper by volume mix ratio was used. Generally speaking, epoxy resin tends to yellow and may chalk when exposed to direct sunlight for extended periods of time, which is why we recommend protecting epoxies with a UV protectant varnish or paint for outdoor use. We had underestimated the amount of epoxy we would need because on the deep pour it actually floated the board and so we weren’t expecting to fully cover or encase the bottom also. Derek: No, you can't overmix, but with other systems like one-to-one, if you were to pour this much epoxy in this large of a quantity, and you were to mix too long, eventually the chemicals are going to react and it's where they start to kick off. If a large mass cures in them they can melt a little, but they do not dissolve in epoxy resin or hardener. This super clear casting epoxy is unmatched with exceptional clarity. Can you make an epoxy resin river table with MAS Tabletop Pro? Temperature:  If the temp falls below 60°F while epoxy is initially setting up, it may stall out the chemical reaction needed to harden the epoxy. One way to fix fish eyes is by letting the epoxy cure fully, mix a small amount of table top epoxy and put it over the fisheye or “pitting” spots. Derek: Luckily, with the Deep Pour System, it self-releases air on its own with the extended working time. Working in conditions or with material above 80°F, Table Top may set too quickly and exotherm, become too hot, which could cause it to yellow, distort or crack. Objects that harder than the epoxy, scuff, gouge or scratch the surface if proper care isn’t given. If the epoxy is tacky enough to pull the hair off a cotton ball, you can recoat without additional surface prep or sanding all the way up until you can no longer indent a fingernail into the previous coat. Don’t mix more than one gallon at a time, instead step pour multiple batches for larger projects. We are proud of the quality of our products, and we stand behind them 100%. Epoxy can be used as more than just a bonding agent. Overcoating with a fresh coat is the simplest method. Derek: Again, with this system, we designed it to be self-releasing. I’m honestly not sure how well furniture polish, or even car wax, will work overtop of epoxy, but feel free to experiment. Is there a limit on how much epoxy resin I can mix at one time? Can I use anything to mix the epoxy resin in? Unfortunately, it’s possible to develop an allergic sensitization to any epoxy resin system. Take measures such as wearing nitrile gloves, Tyvek arm guards and an apron to prevent skin contact with the epoxy. Long working time lets you experiment & have fun! If depths thicker than 1/8”- 1/4" are desired, multiple coats are necessary. Derek: Correct, yes. The Ultimate Deep Pour Epoxy Resin 3" Pour Capacity | Demold in 24 Hours Shop Now. We'll basically shim it up the sides and then we can start mixing the epoxy. How much MAS Tabletop Pro can I mix at one time? Once the mixture was ready, I slowly poured the resin into the mold. Symptoms may include tightening of the throat and difficulty breathing. Answered by the admin. When working in conditions or with material below 70°F, MAS Table Top may become to viscous to properly release air and self level. Over the next couple hours, you're going to still see these bubbles come up and just popping on the surface by themselves, which is great. Once you've constructed your wood table pouring form, be sure to: Seal the bottom and all the edges with silicone on the seams and then vapor barrier tape on all surfaces (Such as a waterproofing home wrapping tape.) An alternative to an epoxy finish coat would be a polyurethane varnish. Next, apply a thin coat of mixed epoxy to surface. . With our Deep Pour, you only need to pour once! Derek: First thing we need to do is make sure everything is level, so you get a completely level pour when it's all finished up. What is the VOC Content of MAS Tabletop Pro? Whatever is left in this that cures, you can basically just squeeze the bucket and it'll pop right out in the form of that bucket, and you can just go ahead and reuse it. Seal coat:  ALWAYS apply a seal coat to wooden surface before flood coating. Since MAS Table Top is designed with flood coating and encapsulating applications in mind, as opposed to are more traditional load bearing laminating system or adhesive, I think you’ll be fine overcoating acrylic. Are dyes compatible? Thin castings and cooler working conditions will cure slower, and thick castings and hotter working conditions will cure faster. If you must work with the epoxy resin in a confined space, wear a NIOSH approved respirator with an organic vapor cartridge. deep. Now we're going to be doing it by volume when we mix it up here, right? Coverage and yield can depend on any number of factors, most notably casting thickness, porosity of the surface and waste. 3 Reviews. What it typically does not bond well to are thermoplastic compounds such as HDPE, PP, PS, etc. Overcoating with a thin layer of fresh epoxy, or buffing and polishing. Wood will off gas and percolate bubbles up through coating if you fail to do so. Can you add pigments, colorants and tints to MAS Tabletop Pro? DEEP Pour Epoxy Resin Kit Crystal Clear Liquid Glass 2-4 inch 1½ GL, Self Leveling Epoxy Kit, Clear Epoxy Resin Wood Filler, Clear Pourable Casting Epoxy Resin, River Table Epoxy Resin 2:1 4.7 out of 5 stars 225 Odor is difficult to quantify, instead we can look at this in terms of VOC. If the coffee cups have an uncoated ceramic bottom, you can actually scratch glass with that mug as well as virtually any room-temp cure epoxy surface. 11. One of the great things about an epoxy project or finish is that if it does get damaged, it can easily be sanded and recoated. Increasing shop temp to 80°F+ for 24 hours may help to restart the chemical reaction and harden the epoxy coating. Affiliate Program, Although epoxy resin is considered scratch resistant and holds up to everyday wear and tear, it, is not considered indestructible. However, it’s important to keep in mind that epoxy takes roughly 5-7 days at room temperature to fully cure and develop its full mechanical and thermal properties. I see about a bubble there. Keep in mind this procedure assumes a heavily scratch damaged surface, so you could start higher up in the sanding process if you choose: 2000, 3000, 4000 grit wet Abralon sanding pads, Heavy scratch remover applied by wool buffing pad, Fine scratch remover applied by hard foam waffle pad. As a general rule, anything that will burn you (hot pans, boiling water kettle, etc.) The mix ratio for the MAS Deep Pour is 3 parts resin to 1 part hardener (3A:1B) by volume, or 100 parts resin to 28 parts hardener (100A:28B) by weight. You can just type in MAS Epoxies resin calculator, and you basically type in the dimensions of the project you're working with, and it calculates the exact amount of gallons that you'll need for projects. Try to remove the epoxy. The maximum depth to pour is approximately 1/8”- 1/4" thick. I've heard quarter inch, one inch, two inches. To tint epoxy, simply use an epoxy compatible colorant and follow the manufacturer’s instructions. DO NOT deviate in an attempt to speed up or slow down the gel time. Rating Review: 4.5 stars out of 5. There isn't a set minimum depth because the volume of epoxy could be high but the layer could be thin. MAS Deep Pour X . When you pour it, it's very clear and you will notice that all the bubbles will start to rise onto the surface and pop on their own. We’ve actually tested our product and obtained a result of 1.5 g/L VOC, which is extremely low. To our knowledge, no manufacturer is selling a FDA approved epoxy resin system. If you see low spots add additional material to those portions then warm the area with a heat gun to get it to self-level. Once epoxy has started to harden, you can just carefully peel the tape and any drips away before if fully sets. Exceeding max mixing quantity may cause Deep Pour to heat up and exotherm upon curing which could cause it to yellow, distort or crack. The rule of thumb I always would explain to people is, the warmer the temperatures, the thinner you should pour, and the cooler the temperatures like around 60 degrees, the thicker you can pour. 99. How much does the 1.3 gallon kit of MAS Deep Pour cover? Derek: Yes, epoxy's all mixed up. Do not mix more than one gallon at a time. Also check out Amazon.com, there are some unique options like glow in the dark or thermochromic pigment. I know that that's compatible with your system. Can you use use MAS Tabletop Pro outdoors? If it's really hard, say it got warm in here, it got really hard, then I need to put a little bit of tooth on and then pour again? It cures slowly to a clear, glass-like finish that resists scratching and yellowing. Use it to seal live edge tables, reinforce canoes, strengthen soft wood, repair window sills and fix wood rot. Do not use water based paints or pigments like latex as they can  cause foaming. It has the consistency of water. DO NOT deviate in an attempt to speed up or slow down the gel time. How level doesn't need to be? If it comes off easily without any wood chards then there is an adhesion problem and will not work, but if it comes off with bits of wood attached, the epoxy is penetrating the stain and will adhere well. Exceeding max coating thickness may cause MAS Table Top to heat up and exotherm upon hardening which could cause it to yellow, distort or even crack in extreme cases. Best to soak up and/or scrape off as much material as you can with some rags first and then clean the affected areas with one of the options listed above. Derek: Correct. Can you pour multiple layers of MAS Tabletop Pro? The difference between, let's say Mixol and a mica powder, the ink will be more translucent and won't settle in any way, whereas a mica powder, if you were to let it sit and not stir it occasionally, everything will settle to the bottom and you won't get that pattern, so there is a timing aspect that comes into it if you want to create a certain pattern. Simple changes in temperature can affect the density of both the resin and hardener while the kit is being metered out. Objects that harder than the epoxy can scuff, gouge or scratch the surface if proper care isn’t given. MAS Table Top has 30 minute gel time at 77°F in a 150 gram mass, but will set up much faster if warmer or left sitting for an extended time in a larger mass. Clean away sanding debris and solvent wipe with a clean cotton rag soaked in denatured alcohol. Marine grade polyurethane varnishes like Bristol Finish UV Clear, with enhanced UV protection additives, offer improved UV stability and abrasion resistance over “off the shelf” spar varnishes available at your local hardware store. It would go a little bit more. Rule of thumb, in the warmer temperatures, if you're working above 75 degrees, you don't want to go over a half-inch, depending on how big of a void you're filling. We don't have to tend to it, unlike other one-to-one systems where you would most likely need to torch every 10 minutes for a total of 30 minutes, but that should turn out pretty sweet. Now we got it level. Machining, sanding and/or shaping epoxy is pretty straight forward. Do not use tack cloth. Typically, we simply recommend keeping the surface clean with over the counter non-abrasive multipurpose surface and glass cleaners like Windex to let the natural high gloss finish shine. What works well for one person, might not be the best approach for another. I followed the instructions on my MAS Deep Pour Epoxy to measure and mix the resin. We always recommend placing a coaster down on any tabletop to mitigate any unnecessary scratches. I'm going to let you do that, okay? When working in conditions or with material below 70°F, epoxy resin may become too viscous to properly release air and self level. More Suggestions . Allow the seal coat to cure to a rock hard solid, and sand with 80-120 grit paper, paying special attention to imperfections such as air bubbles. Fill the spot and let it fully cure, hand sand the spot that was just filled. The purpose of a seal coat is to minimize the effects of off gassing by creating a thin air-tight barrier between a porous wooden surface and the Table Top epoxy flood coat so air bubbles won’t percolate up through the curing epoxy creating cosmetic defects. When cool, it’s thicker and sets slower. That being said, MAS Table Top is the absolute clearest epoxy system we offer, and specifically formulated for flood coating applications. What is the max thickness you can pour MAS Tabletop Pro? If allowed to cure past the point of being able to indent a fingernail, then you will want to lightly scuff sand between coats to promote adhesion. Denatured alcohol is my preferred degreasing and cleaning solvent. Coating Thickness:  Applying Table Top thicker than the recommended 1/8”-1/4” maximum coating thickness will make it difficult to release air bubbles with heat gun or torch. Rob: Let's give it a go. Mica comes in a variety of colors and is generally the go to pigment. Best practice is to wait 5-7 days at room temperature for an epoxy surface to fully cure (develop it’s full mechanical and thermal properties) before putting it into service. Derek: Correct. Rob: All right. Some customers have had success using oil-based stain. A wide range of colorants, pigments, dyes and tints are compatible with MAS Table Top Pro. If no instructions are available, then simply treat the varnish as an additional coat of epoxy:  Allow last coat of epoxy to cure 24 hrs, scuff sand with 120-220 grit paper, clean sanding residue from surface, and apply varnish. How do I remove cup rings and heat indents from epoxy resin? For best results, all materials and working conditions should be maintained at a constant 70°F – 80°F. Each, We proudly stand behind all of our products. Happy New Years! It cures within 24-36 hours at 21°C creating a clear, glass-like finish that resists yellowing and scratching with an extended … Warm soapy water works well for hardeners. This is going to be an exciting new opportunity for Rockler customers and I can't wait to see what they get done with it. MAS Table Top is a low odor epoxy system, but “low odor” is a subjective term. Everything's going to have some metallic shine to it, so some people will put it in a little bit of mica powder into their inks to kind of give it some more shine or glimmer, or flair I guess, but yes, you can mix colors to kind of create your own. Only mix up what you intend to immediately use. Mix time varies by the volume of product being mixed. This can also be done with clear super glue for a quicker fix. Scratch repair can be accomplished in two ways. DO NOT use a tack cloth. Rob Johnstone: I'm Rob Johnstone from Woodworker's Journal but I'm here talking with Derek Shurson from MAS Epoxies. Derek: It's usually about four to six inches off the surface. Rob: Okay. The same thing goes for the mixing buckets. This system is three-to-one mix ratio by volume or weight, by volume is three-to-one, by weight it is 100 grams part A resin to 28 grams part B hardener, so it's slightly three-to-one but by weight, it's just a little bit different because the weight of the resin is heavier than hardener. Take extra care not to whip in excess air. Cured epoxy is BPA-free, safer for food contact. Derek: Once the resin and the hardener are mixed, we always recommend wearing gloves just because all epoxies are corrosive and it can be hazardous, but we always want to make sure we're being safe, so we always wear gloves. The penetrating epoxy is basically the first step as to eliminating risks of air, moisture, and foam coming out while the epoxy seals. Use caution for very large pours. Keep in mind that epoxy is mass and temperature sensitive. QT, Starting at Best practice to wait until epoxy is fully cured before putting into use. It just depends on what availability you have, two plastic measuring cups, and things like that. Resin and hardener:  Make sure you used resin and hardener, and not all resin or all hardener. Feel free to experiment. The gel time (time it takes the mixed epoxy resin and hardener to initially harden up) can vary drastically depending on any number of factors such as mixing mass, material temp, ambient temp, mixing time, speed of mixing, speed of application, casting and coating thickness, etc. Next, mix a small amount of Table Top epoxy and fill in the freshly sanded trouble spots. Buffing and polishing can be a little time consuming, but can be a useful technique to remove small surface imperfections while rejuvenating the original high gloss finish of the epoxy coating or to knock back the high gloss look to more of a mat or satin finish. The mix ratio is fairly forgiving, and in fact, erroring on the side of less hardener is better than adding too much. Derek: Yes, the Deep Pour system is mass and temperature-sensitive. One of the great things about an epoxy table top finish is that if it does get damaged, it can easily be sanded and recoated. Pouring too thick and layering too quickly could cause the curing epoxy to heat up, yellow, distort or crack. Simply sand the surface with 180-220 grit paper paying special attention to scratch damaged areas, clean away sanding debris, wipe surface down with a clean cotton t-shirt rag soaked in an oil free solvent like denatured alcohol, and apply a fresh coat of epoxy. MAS Deep Pour has a 5.5 hour gel time at 77°F in a 150 gram mass, but will set up much faster if warmer or left sitting for an extended time in a larger mass. If I were doing it by hand, it would probably be more like five minutes. I'll give it a go here. Is Tung Oil the Best Choice for Finishing Plywood? How to put in and you have to have the right ratio of this stuff to this stuff, and how do you go about figuring that stuff out? Will epoxy resin bond or stick to acrylic? All surfaces must be clean, dry and free of contamination. Contaminates include, but are not limited to dust, oil, moisture, sap, lint, and sanding debris. Rob: We've used a few containers here. commonly used however some customers have experimented with alcohol inks and acrylic tints. A little goes a long way. Those combine to make a deeper pour more successful by allowing air bubbles the time and ability to escape. Feel free to experiment. MAS Table Top Pro has a hardness rating of 82 Shore D, and is resistant to scuffing and scratching under normal table wear and tear conditions. Usually, when you're pouring the Deep Pour, since it's very watery, you want to go as slow as possible, you don't want to splash in there and have overpour or anything like that. It is quite like the allergic reaction to poison ivy. MAS Epoxies Penetrating Epoxy Sealer is ideal for wood repairs because it adds structural strength and protection against water. We'll just lug this into a bigger bucket here. A folding motion combined with stirring and scraping the mixing vessel sides will allow you to thoroughly combine the two parts. If you do get some on your skin wash it off immediately with soap and water. Filter. Also check out Amazon.com, there are some unique options like glow in the dark or thermochromic pigment. In general, thin epoxies such as the MAS or Raka will require a couple additional days before the fiberglass is covered to your satisfaction. Epoxy is a temperature sensitive material. This helpful guide will walk you through how to use our epoxy. The more you mix up, and the warmer it is, the faster it will gel. If you want to pour out wood or other materials, tape off any holes well so that the resin remains where you want it to be. 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